SOLIDWORKS Plastics

SOLIDWORKS Plastics

What Is SOLIDWORKS Plastics?

SOLIDWORKS Plastics is injection moulding simulation software that helps users evaluate how molten plastic fills a mould cavity during manufacturing. It allows designers, engineers and mould makers to identify potential defects earlier, such as short shots, air traps, weld lines, sink marks, cooling issues and warpage risks.

Because SOLIDWORKS Plastics works inside the SOLIDWORKS environment, users can analyse plastic part behaviour while they are still developing the design. This helps teams make practical design and mould-related decisions before tooling costs, production delays or rework become more difficult to manage.

Highlights:

  • Injection moulding simulation inside SOLIDWORKS

  • Filling, packing and cooling analysis

  • Sink mark and warpage prediction

  • Plastic part manufacturability checks

  • Earlier design and mould decisions

SOLIDWORKS Plastics

Why Use SOLIDWORKS Plastics?

Plastic part design is not only about the shape of the part. Material flow, wall thickness, gate position, cooling behaviour and mould design can all affect whether a part can be manufactured successfully. SOLIDWORKS Plastics helps teams evaluate these factors earlier, so design and tooling decisions are based on simulation insight rather than guesswork.

Identify Moulding
Issues Earlier

SOLIDWORKS Plastics helps users identify potential manufacturing issues before the mould is made. By studying filling behaviour and flow conditions, teams can detect risks that may affect part quality, mould performance or production efficiency.

Key points:

  • Filling behaviour analysis

  • Short shot risk detection

  • Weld line and air trap insight

  • Earlier manufacturability feedback

Improve Plastic
Part Design

Design choices such as wall thickness, ribs, bosses and gate location can affect how plastic flows and cools. SOLIDWORKS Plastics helps engineers review these design factors before production, making it easier to improve part quality and reduce avoidable design changes.

Key points:

  • Wall thickness review

  • Gate location evaluation

  • Sink mark prediction

  • Better part design decisions

Reduce Tooling and
Production Risk

Tooling changes can be expensive and time-consuming once a mould has been manufactured. SOLIDWORKS Plastics helps teams evaluate moulding behaviour earlier so potential issues can be corrected before they affect tooling, sampling or production schedules.

Key points:

  • Earlier moulding insight

  • Reduced tooling uncertainty

  • Fewer late design changes

  • Better preparation before production

Injection Moulding Simulation

Analyse Filling, Cooling and Warpage

SOLIDWORKS Plastics includes tools that help users understand how plastic flows, cools and behaves during the injection moulding process. These capabilities support better decisions around part design, mould design, material behaviour and production preparation.

SOLIDWORKS Plastics - Fill Pattern and Flow Analysis - Cadmes

Fill Pattern and Flow Analysis

Analyse how molten plastic fills the mould cavity and identify areas where flow restrictions, hesitations, short shots or trapped air may occur. This helps teams understand whether the part is likely to fill correctly under the selected design and process conditions.

Key points:

  • Fill pattern visualisation

  • Flow front analysis

  • Short shot risk detection

  • Air trap identification
SOLIDWORKS Plastics - Gate Location and Weld Line Evaluation - Cadmes

Gate Location and Weld Line Evaluation

Review how gate placement affects plastic flow, pressure, weld lines and part quality. SOLIDWORKS Plastics helps users compare gate locations and understand where weld lines or visible flow-related defects may form.

Key points:

  • Gate position comparison

  • Weld line prediction

  • Flow balance evaluation

  • Part quality feedback
SOLIDWORKS Plastics - Cooling and Sink Mark Analysis - Cadmes

Cooling and Sink Mark Analysis

Study how cooling behaviour affects part quality and identify areas where sink marks may form. This helps teams evaluate design features such as ribs, bosses and thicker sections that can influence cooling time and surface quality.

Key points:

  • Cooling behaviour insight

  • Sink mark prediction

  • Thick-section review

  • Improved part quality planning
SOLIDWORKS Plastics - Warpage and Design Validation - Cadmes

Warpage and Design Validation

Evaluate how moulding conditions, material behaviour and part geometry may contribute to warpage. SOLIDWORKS Plastics helps users understand deformation risks and make design adjustments before manufacturing begins.

Key points:

  • Warpage prediction

  • Material behaviour feedback

  • Geometry-related risk review

  • Better design validation before tooling

Plastic Part Simulation

Where SOLIDWORKS Plastics Helps

SOLIDWORKS Plastics is useful for teams that design plastic parts, develop moulds, review manufacturability or prepare injection moulded products for production. It supports applications where mould filling, cooling, material behaviour and part quality affect the success of the final product.

Consumer
Product Design

Evaluate mouldability and part quality for plastic housings, covers, enclosures and product components.

Industrial Plastic Components

Analyse injection moulding behaviour for functional plastic parts used in equipment, machinery and assemblies.

Mould
Design Review

Assess gate locations, filling behaviour, cooling concerns and potential defect risks before mould manufacturing.

Automotive and
Transport Parts

Review moulding behaviour for plastic components where weight, strength, fit and surface quality matter.

Electronics
Enclosures

Evaluate plastic housings, internal features, bosses and ribs that can affect mouldability and part quality.

SOLIDWORKS Plastics

PACKAGES

SOLIDWORKS Plastics
STANDARD

Ease of Use

Design Data Reuse

Materials Database

Meshing

Parallel Computing

Filling Phase

Instantaneous Fill Time Plot

Sink Mark Analysis

eDrawings Support

Fill Time

Ease of Fill

Results Adviser

Pressure at End of Fill

Flow Temperature at End of Fill

Shear Rate

Cooling Time

Weld Line

Air Traps

Sink Marks

Frozen Layer Fraction at End Fill

Clamp Force

Cycle Time

SOLIDWORKS Plastics
PROFESSIONAL

SOLIDWORKS Plastics Standard Functionality

Symmetry Analysis

Packing Phase (2nd Stage Injection)

Runner Balancing

Sprues and Runners

Hot and Cold Runners

Multi-Cavity Molds

Family Molds

Mold Inserts

Volumetric Shrinkage

Density at End of Pack

Exports STL, NASTRAN

Export with Mechanical Properties ABAQUS, ANSYS, DigiMat

SOLIDWORKS Plastics
PREMIUM

SOLIDWORKS Plastics Standard Functionality

SOLIDWORKS Plastics Professional Functionality

Cooling Lines

Baffles and Bubblers

Conformal Cooling Channels

Runner Domain Category

Sink Mark Profiles

Mold Temperature at Cooling End

Displacement Due to Residual Stress

SOLIDWORKS Plastics

Request a Quote

SOLIDWORKS Plastics

Training Recommendations

SOLIDWORKS Essentials Training

Essentials

Mold Design

Learn more about SOLIDWORKS Plastics

Frequently Asked Questions

What is SOLIDWORKS Plastics?

SOLIDWORKS Plastics is an injection moulding simulation tool that helps you predict manufacturing issues while you’re still designing

It simulates how molten plastic flows during injection moulding, so problems can be identified early and mould rework can be reduced later.

SOLIDWORKS Plastics is used to check whether a part is likely to mould cleanly, whether it fills properly, and whether issues like cosmetic defects or dimensional distortion are likely – before tooling is manufactured. 

It’s especially useful for complex parts, tight cosmetic requirements, or high-volume production where small issues become expensive fast.

The Cadmes package breakdown includes results and checks such as weld lines, air traps, and sink marks, along with process outputs like clamp force, cycle time, cooling time, and fill-related plots and pressures. 

These insights help you understand what might go wrong and why – before production starts.

Cadmes offers three SOLIDWORKS Plastics packages:

  • Standard focuses on core part manufacturability checks, including the filling phase and outputs such as fill-time plots, pressures, temperatures, weld lines, air traps, sink marks, clamp force, and cycle time.

  • Professional adds mould and feed-system capabilities such as the packing phase (2nd stage injection), sprues and runners, hot and cold runners, multi-cavity molds, family molds, inserts, plus balancing and shrinkage-related outputs.

  • Premium includes Standard + Professional, then adds cooling system analysis features such as cooling lines, baffles and bubblers, and conformal cooling channels, plus related cooling results and residual-stress displacement outputs.

Yes. Cadmes can recommend the right package based on the part complexity, mould approach (simple vs multi-cavity), runner system requirements, and whether cooling analysis needs to be included. 

That makes it easier to choose between Standard, Professional, and Premium with confidence.

Yes. SOLIDWORKS Plastics is built around common injection moulding analysis stages such as Fill, Pack, Cool, and Warp

The package level determines how deeply mould layout and cooling behaviour can be analysed.

A solid starting point is the CAD model, the intended material (or closest match), and basic process intent such as gate assumptions and what targets matter most (cycle time, appearance, warpage tolerance, and so on). 

Cadmes can help align the study setup so the results reflect real-world manufacturing goals.

SOLIDWORKS publishes official minimum requirements (for example: x86_64 CPU, 16 GB RAM with 32 GB recommended, certified graphics/drivers, and SSD recommended). Actual performance depends on study size and complexity – bigger parts and more detailed studies typically need stronger hardware than the minimum.

Yes. The SOLIDWORKS Plastics page recommends training such as SOLIDWORKS Essentials and SOLIDWORKS Mold Design, which helps teams strengthen core modelling skills and mould-specific workflows that support Plastics studies.

Use the Request a Quote form on the SOLIDWORKS Plastics page and select whether you’re interested in Standard, Professional, or Premium.

Discover what SOLIDWORKS Plastics can do for you

SOLIDWORKS Plastics gives teams the tools to analyse injection moulding behaviour, identify manufacturability risks and make better decisions before tooling or production. Cadmes can help you choose the right licence, request pricing and implement the software in a way that supports your workflow.